nitrogen generation - new

On-Site Nitrogen Generation: End the "Nitrogen Tax" and Take Control of Your Supply

For many facilities, nitrogen is a "hidden" utility cost that fluctuates with supplier delivery fees, tank rentals, and long-term contracts. Whether you are using nitrogen for laser cutting, food packaging, or electronics manufacturing, the reliability of your supply shouldn't depend on a delivery truck. Kaeser provides complete, high-performance on-site nitrogen generation systems, allowing you to produce your own high-purity gas at a fraction of the cost of liquid or bottled supply. By integrating the generator with the necessary compressed air and booster systems, we ensure total reliability and purity from a single source.


Ready to Generate Your Own Independence? Click here to contact one of our specialists!

 
 

Common Challenges. Proven Solutions.

Are you tired of the high costs, logistical headaches, and safety risks of managing high-pressure nitrogen cylinder deliveries?

Stop paying for nitrogen deliveries. This article discusses how to leverage your existing compressed air system to generate your own high-purity nitrogen on-site, providing a more reliable, safer, and significantly cheaper gas supply.

Watch: The Benefits of Air-Assisted Laser Cutting

Air-assisted laser cutting is a game-changer for shops looking to reduce overhead. This video explains the science of using high-pressure compressed air as a shielding gas. Learn how the right air treatment setup allows you to achieve clean, burr-free edges on stainless steel and aluminum at a fraction of the cost of nitrogen.

 
 

Precision Purity for Specialized Processes

Laser Cutting & Metal Fabrication

Nitrogen is critical for preventing oxidation during the laser cutting process. Our systems deliver the stable, high-pressure flow required for "clean cutting," ensuring your shop can run 24/7 without waiting for a dewar refill or dealing with the inconsistent purity of low-cost gas suppliers. 

Modified Atmosphere Packaging (MAP) 

In the food industry, nitrogen displacement of oxygen is the key to shelf-life. We understand that in food-grade environments, air quality isn't just about efficiency—it's about safety. Our oil-free solutions ensure that the nitrogen used in your packaging line never compromises the integrity of your product. 

Blanketing and Purging

Protect volatile chemicals or sensitive electronics by maintaining a dry, inert nitrogen blanket. Kaeser’s SAM 4.0 master controller ensures that your air-to-nitrogen system reacts instantly to demand changes, maintaining a constant pressure to prevent atmospheric contamination.

 
 

On-Site Nitrogen Generation and High-Pressure Air Solutions

onsite nitrogen generation at brewing company
Product Solution Key Benefit Process Application
On-Site Nitrogen Generator Produces high-purity nitrogen on-demand with controlled efficiency. Complete in-house gas supply and continuous production.
Rotary Screw Compressors Continuous-duty performance with ultra-low oil carryover. Primary Feed Air: Powers the N2 generation process.
High-Pressure Boosters Increases standard plant air up to 650 psig for high-pressure N2 needs. Laser cutting: Essential for clean-cutting thick materials.
KRYOSEC / SECOTEC Dryers Removes moisture to a consistent pressure dew point. Membrane Protection: Prevents water from fouling N2 membranes.
High-Efficiency Filtration Removes particulates and oil aerosols down to 0.01 micron Contamination Control: Ensures gas purity for food and electronics.
 
 

Ready to Generate Your Own Independence?

Don’t let a gas supplier dictate your production schedule or your profit margins. Kaeser’s application experts can conduct a technical assessment of your current nitrogen usage and design an on-site system that pays for itself in months, not years. Whether you need a simple skid-mounted system or a complete custom-engineered solution, we have the expertise to make the switch to on-site nitrogen seamless.

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