Refrigerated Air Dryers for Industrial Compressed Air Systems

SECOTEC TD-TG dryers

Kaeser refrigerated air dryers are designed to remove moisture from compressed air in industrial and commercial compressed air systems. Properly sized refrigerated dryers generally achieve 40°F dew points. By cooling compressed air and separating condensed water, these dryers help protect pneumatic tools, production equipment, piping, and downstream processes from moisture-related problems. 

For many indoor compressed air applications, a refrigerated compressed air dryer provides an efficient and reliable way to improve air quality, reduce condensation, and support dependable system performance. Kaeser can help you select the right refrigerated air dryer for your compressor, flow requirements, pressure, ambient conditions, and air quality needs.


An overview of our refrigerated compressed air dryers



Energy-saving SECOTEC refrigerated dryers up to 138 cfm

Energy-saving SECOTEC refrigerated dryers up to 138 cfm

SECOTEC refrigerated dryers are highly efficient thanks to their energy-saving control and generously-sized thermal mass: just connect, switch on, get drying – and save!

  • Stable, low pressure dew points and huge potential savings in partial-load operation and during breaks
  • Very robust and low-maintenance unit design
  • Air-cooled versions for ambient temperatures up to 110°F
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Energy-saving SECOTEC refrigerated dryers up to 138 cfm

Energy-saving SECOTEC refrigerated dryers from 162 to 1130 scfm

SECOTEC TD-TG dryers

The new generation of SECOTEC energy-saving dryers deliver even better energy efficiency, further optimized ease of servicing and a dramatically reduced footprint

  • Use the patented SECOPACK LS heat exchanger system with high-performance latent heat thermal mass for even more efficient drying, all in a compact design
  • SIGMA CONTROL SMART electronic controller for comprehensive system monitoring
  • Air and water-cooled versions for ambient temperatures up to 122°F
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Energy-saving SECOTEC refrigerated dryers from 162 to 1130 scfm

Energy-saving SECOTEC refrigerated dryers, up to 3070 scfm

TG series energy-saving refrigerated dryers from 1589 to 3461 cfm

Energy savers for high compressed air requirements. Special refrigerant compressors with virtually infinitely-variable output control ensure energy consumption is directly proportional to load

  • Stable, low pressure dew points with high potential savings in partial-load operation and during breaks
  • Generously-dimensioned plate-type heat exchangers and condensate separators for minimal pressure loss
  • Air and water-cooled versions for ambient temperatures up to 113°F
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Energy-saving SECOTEC refrigerated dryers, up to 3070 scfm

High Temperature Refrigerated Dryers, up to 100 scfm

high temperature refrigerated dryer HTRD, refrigerated air dryers, compressed air dryers

Specifically designed to handle the high discharge temperatures of piston compressors, these refrigerated dryers can provide dew points as low as 50°F at rated conditions.

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High Temperature Refrigerated Dryers, up to 100 scfm

Compact KRYOSEC refrigerated dryers up to 159 scfm

KRYOSEC compact refrigeration dryers: TAH, TBH and TCH series from Kaeser Kompressoren

Space-saving design manufactured to high industrial quality standards that doesn't compromise on moisture protection

  • Electronic, zero-loss ECO-DRAIN condensate drain
  • Air-cooled version for ambient temperatures up to 122°F
  • Compact size for installing under platforms
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Compact KRYOSEC refrigerated dryers up to 159 scfm

High-pressure refrigerated dryers, up to 3000 scfm

HT-100 high pressure refrigerated dryer

The right choice for high working pressures

  • Optimal for use downstream of reciprocating compressors, especially downstream of boosters
  • Air-cooled version for pressure of 725/680 psig up to 2400 scfm
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High-pressure refrigerated dryers, up to 3000 scfm
 
 

Reliable Moisture Control for Industrial Compressed Air

Moisture is a common byproduct of compressed air production. If it is not properly removed, water vapor and condensation can collect in piping, tools, valves, production equipment, and points of use. Kaeser refrigerated air dryers help reduce moisture in compressed air systems to support reliable performance and protect downstream equipment. 

These dryers are a strong fit for many indoor industrial applications where consistent moisture removal is needed but extremely low dew points are not required. A properly sized refrigerated dryer should provide a dew point of 40°F. Whether you are installing a new compressed air system or improving an existing one, a properly selected refrigerated compressed air dryer can help improve air quality and reduce moisture-related issues.

Manufacturing

Manufacturing facilities rely on compressed air for pneumatic tools, automation, material handling, cleaning, blow-off, and production equipment. Excess moisture in the air supply can affect equipment performance, increase maintenance needs, and contribute to corrosion in air lines. 

Kaeser refrigerated air dryers help manufacturing operations maintain drier, more reliable compressed air for everyday plant air applications.

Automotive Shops

Automotive service and repair facilities use compressed air for impact tools, lifts, tire inflation, cleaning, painting preparation, and general shop operations. Moisture in compressed air can shorten tool life, affect performance, and cause water to collect in air lines. 

A refrigerated air dryer for an air compressor can help automotive shops reduce condensation and improve the reliability of their compressed air system.

Metalworking

Metalworking and fabrication facilities use compressed air for CNC equipment, pneumatic tools, finishing, fixturing, cleaning, and machine operation. Moisture in compressed air can contribute to rust, equipment wear, and inconsistent performance. 

Kaeser refrigerated dryers provide practical moisture control for metalworking environments that need dependable compressed air for tools and production support.

Packaging

Packaging lines often depend on compressed air for actuators, controls, sealing equipment, labeling systems, conveyors, and product handling. Moisture in the air system can affect components, valves, and production reliability. 

Kaeser refrigerated air dryers help support stable compressed air quality for packaging equipment and general plant air applications.

Woodworking

Woodworking shops use compressed air for pneumatic tools, sanding, finishing, clamping, cleaning, and dust collection controls. Moisture in the compressed air supply can affect tool performance and may interfere with finishing or production quality. 

A properly sized refrigerated compressed air dryer helps woodworking operations reduce moisture and support consistent performance across the shop.

Food and Beverage Operations

food & beverage

Food and beverage facilities use compressed air in packaging, conveying, controls, cleaning, and production support. Moisture control is important for helping protect equipment, reduce corrosion, and support reliable operation. 

For many general-use compressed air applications in food and beverage facilities, refrigerated dryers can be an efficient part of a complete air treatment system. For critical contact-air or very low dew point requirements, additional treatment or desiccant drying may be needed.

 
 

Why Choose a Refrigerated Compressed Air Dryer?

A refrigerated compressed air dryer is one of the most common and practical solutions for removing moisture from industrial compressed air. These dryers cool compressed air so water vapor condenses and can be separated from the air stream before it travels downstream. 

For many facilities, refrigerated air dryers provide an efficient balance of moisture removal, reliability, ease of operation, and operating cost.

Removes Moisture from Compressed Air

Compressed air naturally contains water vapor. As the air cools in piping or equipment, that vapor can condense into liquid water. Refrigerated air dryers help remove this moisture before it causes problems downstream. 

This helps reduce water accumulation in piping, tools, valves, and production equipment.

Helps Protect Tools and Equipment

Moisture can contribute to corrosion, premature wear, sticking valves, reduced tool performance, and maintenance issues. By drying the compressed air before it reaches downstream equipment, refrigerated dryers help protect the components your operation depends on. 

This can support better reliability and reduce moisture-related maintenance concerns.

Supports Consistent Air Quality

Consistent compressed air quality is important for production, maintenance, and process reliability. A properly selected refrigerated air dryer helps provide stable moisture control for general plant air and many industrial applications. 

When paired with appropriate filtration, refrigerated dryers can be part of a complete air treatment strategy.

Energy-Efficient Drying for General Plant Air

For applications that do not require extremely low dew points, refrigerated dryers can provide efficient moisture removal with relatively low operating complexity. This makes them a practical choice for many indoor industrial compressed air systems.

Kaeser can help match dryer capacity and features to your air demand and efficiency goals.

Reliable Performance for Indoor Applications

Refrigerated air dryers are well suited for indoor compressed air systems where ambient conditions are controlled and the required dew point is above freezing. They are commonly used in manufacturing, automotive, woodworking, metalworking, packaging, and general industrial facilities. 

If your air lines are exposed to freezing temperatures or you require very low dew points, a desiccant air dryer may be the better option.

Easy Integration With Air Compressor Systems

Refrigerated air dryers can be integrated into new or existing compressed air systems. They are commonly installed downstream of the air compressor and aftercooler to help remove moisture before air reaches the plant distribution system. 

Kaeser can help evaluate compressor size, flow rate, pressure, ambient conditions, and downstream air use to recommend the right dryer configuration.

Lower Operating Complexity for Many Applications

Compared to more specialized drying technologies, refrigerated dryers are often straightforward to operate and maintain. For facilities that need dependable moisture control for general plant air, this can make them a practical and cost-effective choice. 

The right dryer selection helps support system performance while avoiding unnecessary complexity.

 
 

When Is a Refrigerated Air Dryer the Right Choice?

A refrigerated air dryer is typically the right choice when your facility needs reliable moisture removal for general indoor compressed air applications. These dryers are commonly used when the required pressure dew point is above freezing and the compressed air system is not exposed to low ambient temperatures. 

You may need a refrigerated air dryer if: 

  • You see condensation in compressed air lines or at points of use 
  • Pneumatic tools are experiencing moisture-related issues 
  • Your facility needs drier air for general plant operations 
  • You want to help reduce corrosion in piping and equipment
  • Your compressor does not currently have adequate drying equipment 
  • Your process requires consistent moisture control but not extremely low dew points 
  • Your compressed air system operates indoors in a controlled environment

Not sure whether a refrigerated or desiccant dryer is right for your application? Kaeser can help evaluate your compressed air quality requirements.

Refrigerated vs. Desiccant Air Dryers

Both refrigerated and desiccant dryers remove moisture from compressed air, but they are designed for different air quality requirements and operating conditions.

Feature Refrigerated Air Dryer Desiccant Air Dryer
Best for General plant air and indoor applications Very dry air, low dew point, or freezing conditions
Typical use case Tools, shop air, production equipment, packaging, general industrial air Instrumentation, outdoor piping, low-temperature environments, critical processes
Dew point capability Moderate dew point, generally around 40°F Lower pressure dew points
Cold environment suitability Not ideal where air lines may freeze Better suited for low-temperature applications
Operating complexity Generally simpler for standard applications More specialized drying and regeneration process
Common applications Manufacturing, automotive, woodworking, metalworking, packaging Electronics, pharmaceutical, painting, instrumentation, cold environments

If your application requires very dry air or compressed air lines are exposed to freezing temperatures, Kaeser may recommend a desiccant air dryer instead. For many indoor industrial applications, a refrigerated compressed air dryer is an efficient and reliable choice.

 
 

Find the Right Refrigerated Air Dryer for Your Compressor

Choosing the right refrigerated air dryer depends on your compressor size, air flow, operating pressure, ambient temperature, inlet air temperature, duty cycle, and required air quality. A properly selected dryer can help reduce moisture, protect downstream equipment, and support reliable compressed air system performance.

Kaeser can help evaluate your compressed air system and recommend the right refrigerated compressed air dryer for your application. If your facility requires very low dew points, outdoor piping, or freeze protection, Kaeser can also help determine whether a desiccant dryer or another air treatment solution is a better fit. 

 
 

Frequently Asked Questions About Refrigerated Air Dryers


What is a refrigerated air dryer?

A refrigerated air dryer is a compressed air treatment device that cools compressed air to condense and remove water vapor. It helps reduce moisture in compressed air systems to protect tools, piping, equipment, and downstream processes.

How does a refrigerated compressed air dryer work?

A refrigerated compressed air dryer works by cooling compressed air so water vapor condenses into liquid water. The condensed moisture is then separated and drained from the system before the air continues downstream.

When should I use a refrigerated air dryer?

Use a refrigerated air dryer when your facility needs reliable moisture removal for general indoor compressed air applications. Refrigerated dryers are commonly used in manufacturing, automotive shops, woodworking, metalworking, packaging, and general industrial facilities.

What is the difference between refrigerated and desiccant air dryers?

Refrigerated air dryers are typically used for general moisture removal in indoor compressed air systems. Desiccant air dryers are used when applications require very low dew points, very dry air, or protection from freezing in low-temperature environments.

Are refrigerated air dryers good for air compressors?

Yes. Refrigerated air dryers are commonly used with air compressors to remove moisture from compressed air before it reaches tools, equipment, piping, and points of use. The right dryer should be sized based on compressor flow, pressure, ambient temperature, and air quality requirements.

Can a refrigerated air dryer prevent compressed air lines from freezing?

A refrigerated air dryer is generally not the best choice for compressed air lines exposed to freezing temperatures. If your air lines run outdoors, through unheated spaces, or in low-temperature environments, a desiccant air dryer may be needed to achieve a lower dew point.

How do I choose the right refrigerated air dryer for my compressor?

The right refrigerated air dryer depends on your compressed air flow rate, operating pressure, ambient temperature, inlet air temperature, duty cycle, installation environment, and required air quality. Kaeser can help evaluate your system and recommend the right dryer.